Hangzhou ICOM Construction Machinery Co.,Ltd ICOM is a professional manufacture of road construction machinery in China. With many years of experience in the design and manufacture of construction equipment and trained world renowned equipment manufacturing experts at home and abroad a...
Hangzhou ICOM Construction Machinery Co.,Ltd
ICOM is a professional manufacture of road construction machinery in China. With many years of
experience in the design and manufacture of construction equipment and trained world renowned
equipment manufacturing experts at home and abroad a number of important new technology road
works promotion of new equipment , get a good project results. Especially developed to optimize
applications with industry-leading levels of construction equipment and asphalt in the asphalt performance .
My company has a system integration technology road construction equipment, to meet the equipment
requirements of the whole process. Management team has a strict work style and good business
philosophy of cooperation between the parties work together to provide integrated services industry
demeanor , higher precision , specialized in the development of the road.
Ready to go:
Parts warehouse ： Painting workshop：
Main technical description of GLR10 emulsion bitumen equipment
ZMLR6000 emulsified asphalt equipment is to produce modified or normal emulsified asphalt.
Because of its simple structure and easy operation, it's widely used in the production of all kinds
of emulsified asphalt with the output of 6 tons per hour.
It is composed of a 5-cubic base asphalt tank, two 2.45-cubic emulsion preparation tanks, a 2.25-cubic finished product buffer tank, frequency control base asphalt pumps, frequency control emulsion
pumps, emulsification machines, finished product rear pumps, electric control cabinets, filters, valves,
and pipe sections.
I. Operating Principles
Figure 1. Equipment Schematic Diagram
The operating principles of the equipment are as follows: when the high-temperature asphalt
and the emulsifier solution are pumped into the cavity of the high speed emulsion machine,
they will be sheared for hundreds of thousands times within a short time. The high-temperature
asphalt is broken into small particles, which will be surrounded by the emulsifier molecules to
form oil-in-water finished emulsified asphalt.
Figure 2. Emulsion Machine Functional Diagram
Figure 2 is an emulsion machine functional diagram. The machine is equipped with dual mesh
stator and rotor driven by motors at high speed. When the asphalt and the emulsifier solution are
pumped into the cavity of the high speed emulsion machine, it will be sheared for hundreds of
thousands times within a short time. The staff will undergo comprehensive effects, including the
strong mechanical and hydraulic shear, the centrifugal extrusion, the liquid layer friction, the high-
speed strike and tearing, in the delicate clearance of rotors and stators. Therefore, that they are
dispersed, sheared and emulsified. The scope of particle dispersion also significantly narrows,
which favors the storage and application of emulsified asphalt.
According to the principles of ZMLR6000 emulsified asphalt equipment, we can divide the emulsified
asphalt equipment into four parts:
a) Emulsion preparation unit;
b) Base asphalt unit;
c) Finished emulsified asphalt delivery unit;
d) Electrical control unit and other attachments.
配制罐1 Preparation tank 1
配制罐2 Preparation tank 2
乳化机 Emulsion machine
成品缓存罐 Finished product buffer tank
基质沥青泵 Base asphalt pump
乳化液供给泵 Emulsion feed pump
乳化液排出口 Discharge outlet of emulsion
通储存罐或运输车 Connected to storage tank or transport vehicles
Figure 3. Structural Drawing of Equipment Units (Vertical View)
1. Emulsion preparation unit
The emulsifier solution unit mainly has two major tasks, namely, preparation and transfer, including
water adding module, emulsifier adding module, emulsifier solution preparation module and
emulsifier solution transfer module and so on.
The water adding module mainly includes the parts of feed pumps, heating pipes of the heat
conduction oil and related pipe valves.
Temperature control is fed back mainly through the bimetal thermometer of preparation tank to
control the switch of heat conduction oil in the preparation tank so as to heat the water to the
by the user.
The addition of emulsifier is through manual measurement and manual addition. When the water
temperature is appropriate in the preparation tank, emulsifier is added to fully mix with an mixer and
completely dissolved into the water. The mixing time is manually controlled by users.
The preparation module of emulsifier solution includes preparation tanks, mixers and related
pipelines and so on.
The emulsifier solution transfer module includes filter, emulsion pump and check valves and so on.
2. Base asphalt unit
The base asphalt unit includes base asphalt preparation module and base asphalt transfer module.
The asphalt preparation module includes base asphalt tank, heating system and its control module
The base asphalt transfer module includes transfer pump, manual T-joint valve, heating pipes and so on.
3. Finished emulsified asphalt delivery unit;
Asphalt emulsion unit includes emulsion machine, finished product storage tank and product transfer
pump and so on.
4. Electrical control unit and other attachments
The electric control system is manually controlled. It can adjust the speed of asphalt pumps and
emulsion pumps through the frequency converter to control the base asphalt and emulsion flow, thereby
to ensure that the finished product emulsified asphalt reaches the specified water-oil ratio.
1：PLC 2：Colloid mill 3：Emulsion pump 4：Heating oil Valve
Preparation tank Finished product buffer tank
Tank installation Asphalt pump
ZMLR6000 has several features:
1. It can solve the problem of ratio of oil and water. It adopts two frequency control motors to
drive the gear pump, with the advantages of intuitive and simple operation, low fault rate, long
life and so on.
2. Preparation and transfer system of the emulsifier solution--tans, pipelines and pump valves
are all made of 304 stainless steel of high quality, with high temperature resistance and strong
corrosion resistance in the case of non - chlorine atoms.
3. Preparation tanks, buffer tanks and base asphalt tanks are all made of Aluminum silicate
thermal insulation materials for heat insulation , which have good thermal insulation property;
besides, they have buried heat pipe within it. The heating effect is ideal. They are covered with
stainless steel and are beautiful in appearance.
4. The emulsification machine adopts the modified emulsification machine, and meanwhile, with
the capacity to produce modified emulsion asphalt and ordinary emulsified asphalt, giving it a
dual – purpose function.
5. Base asphalt pumps and emulsion transfer pumps adopt frequency converters for speed
regulation. In comparison to motor speed regulation in the past, the operation is more
6. All pump valves adopt quality products of famous manufacturers. The control system is
researched and developed by our engineers with many years of experience in design and
development. They are stable in performance and reliable in quality.
7. Products are designed to ones of integral movable type, adopting international advanced
design concept, which can provide customers with more convenient operation procedures.
Main Technical Parameter Of ZMLR6000 Emulsified Bitumen Equipment
I. Model name: ZMLR6000 emulsified asphalt equipment
II.Structures: Semi - Mobile modular structure
Length x width x height ＝7000mm×2200mm×2300mm
Maximum productivity of emulsified asphalt: 6 T/h (Asphalt content 50%, and 50% of the water solution)
Total power: 44.1kw
Modified emulsified machine
Matrix asphalt pump
Matrix asphalt tank
Emulsion preparation unit
Emulsion Preparation Tank
Preparation Can Agitator
Water inlet unit
Emulsion water inlet pump
Finished Product Output Unit
finished product delivery pump
Finished Product Buffer Tank